Huawei 5G and AI technologies
Huawei 5G and AI technologies

Taking advantage of 5G and AI technologies for quality control of wood based panels Part 2

A few days ago, we published an article on 5G intelligent monitoring equipment to help local Wood-based Panel Companies in China to do quality control. We received some emails asking for detailed information about these equipment, such as price, function and so on.

I went to five high-grade eco-panel melamine plywood  factories in Linyi and two factories in Xuzhou to make high-grade decorative plywood. They almost all used one brand, but I couldn’t reveal the name of the factories and the equipment used for the time being because of the agreement between them.

From the effect of their use, they tend to do high-end plywood quality control, complete equipment, very human, the conventional wood-based panel processing defects and natural defects photos and names into the computer system, and then input the relevant defect parameters restrictions, such as the number and size of allowable, location and so on. If the value exceeds the limit, the equipment will automatically transfer the unqualified panels to the area to be inspected. According to the parameters, qualified wood-based panels will enter the packaging process.

These seven wood-based panels factories mainly produce melamine eco-panels, mainly in the domestic market, of which 2 are for domestic cabinet factories to make paint substrates, with very high requirements.

For this reason, I consulted the equipment supplier on the spot specially. He told me that the equipment is very expensive and not suitable for the middle and low grade plywood. Because there are many defects in the middle and low grade plywood, the equipment is easy to cause misjudgment, and for the factory, it has not got better quality control, but increased the cost of control.

前些日期发表了关于5G智能化监测设备帮助中国本地的人造板企业做质量控制的文章,我们收到一些邮件问关于这些设备的详细信息,比如价格,使用的功能等。

我去了临沂5家高档生态板人造板工厂,徐州2家做高档装饰胶合板的工厂,他们几乎用的都是一个牌子,限于和他们之间的协议,我暂时无法透漏具体的工厂名字和所使用的设备。

从他们使用的效果来看,偏向于做高档的胶合板的质量控制,整套设备,很人性化,把常规的人造板加工缺陷和自然缺陷照片及名称输入电脑系统,然后输入相关的缺陷参数限制,比如允许的数量和大小,位置等。超过数值规定的限值,设备则自动把不合格的板子输送到待检区。根据参数设置合格的人造板则进入包装环节。

这7家人造板工厂,主要生产三聚氰胺生态板,主要是国内市场,其中2家是针对国内的橱柜厂,做油漆用的基板,要求特高。

为此,我特意咨询了现场的设备供应商,他告诉我,这套设备很贵,对于中低档胶合板不适合,因为中低档胶合板的缺陷比较多,设备很容易造成误判,而且对工厂来讲没有得到更好的质量控制,而是增加了控制成本。

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