CABINET HARDWARE QUALITY INSPECTION REPORT
1. Basic Information
Field | Details |
---|
Product Name | [E.g., Cabinet Hinges, Drawer Slides] |
Manufacturer | [Company Name] |
Inspection Date | [DD/MM/YYYY] |
Batch No. | [Batch Number] |
Inspector | [Name] |
2. Raw Materials & Certifications
Component | Material | Certifications/Standards |
---|
Hinges | Stainless Steel (304) | ANSI/BHMA A156.1, EN 1935, ISO 9001 |
Drawer Slides | Cold-Rolled Steel | BIFMA X5.1, SGS Certified |
Knobs/Pulls | Zinc Alloy | RoHS, REACH, ASTM B240 |
Screws | Carbon Steel | ISO 898-1, DIN 7985 |
Cabinet Locks | Brass | UL 437, EN 1303 |
3. Common Defects (Visual & Functional)
Defect Type | Description | Acceptance Criteria |
---|
Surface Scratches | Visible scratches on polished hardware | ≤0.5mm depth, no sharp edges |
Coating Peeling | Paint/plating flaking off | No peeling after 500h salt spray |
Misalignment | Hinges/slides not aligned properly | ≤1mm deviation from centerline |
Loose Fasteners | Screws/bolts not tightened securely | Torque test: ≥2.5N·m |
Corrosion Spots | Rust formation on unprotected metal | No rust after 72h humidity test |
4. Laboratory Test Data
Test Item | Standard | Requirement | Test Result | Pass/Fail |
---|
Load Capacity | ANSI/BHMA A156.1 | ≥80lbs (hinges) | 85lbs | Pass |
Cycle Testing | BIFMA X5.1 | 100,000 cycles | 105,000 cycles | Pass |
Salt Spray Test | ASTM B117 | 500h no corrosion | No failure | Pass |
Hardness Test | Rockwell Scale (HRB) | HRB 70-85 (steel) | HRB 78 | Pass |
Torque Resistance | ISO 898-1 | ≥3.0N·m (screws) | 3.2N·m | Pass |
5. Manufacturing Processes
Process | Description | Quality Control Check |
---|
Stamping | Cutting/pressing metal sheets into shape | Dimensional tolerance ±0.2mm |
Polishing | Surface smoothing for aesthetics | No visible scratches (100% visual check) |
Electroplating | Zinc/Nickel coating for corrosion resistance | Thickness ≥8µm (X-ray test) |
Assembly | Joining parts with screws/rivets | Torque verification (2.5-3.0N·m) |
Packaging | Anti-scratch foam/plastic wrapping | Drop test from 1m height (no damage) |
6. Conclusion
✅ Overall Result: Pass / Fail
📝 Remarks: [Any additional notes, e.g., minor defects in Batch #XX, recommended improvements]
Notes:
- Adjust tolerances, standards, and test methods based on your product specifications.
- For Excel formatting, use borders, color coding (e.g., red for failures), and conditional formatting for clarity.
- Add graphs/charts for test data trends if needed.
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