UV PREFINISHED FANCY PLYWOOD QUALITY INSPECTION REPORT [Header Section] Product Name: UV Prefinished Fancy Plywood Client: [Client Name] Order No.: [Number] Production Date: [DD/MM/YYYY] Inspection Date: [DD/MM/YYYY] Inspector: [Name] Batch No.: [Number] [Defects & Test Results Table] | No. | Inspection Item | Standard Requirement | Test Method | Defect Type | Test Result | Pass/Fail | Remarks | |-----|--------------------------|---------------------------------|------------------------|----------------------------|-------------|-----------|---------| | 1 | Surface Finish Quality | Smooth, even UV coating | Visual Inspection | Orange peel effect | 0.2mm waves | Pass | Within tolerance | | | | | | Pinholes | 3/m² | Pass | Max 5/m² allowed | | | | | | Dust particles | 2/m² | Pass | | | 2 | Gloss Level | 80±5 GU (specified) | Gloss meter 60° | Low gloss | 78 GU | Pass | | | 3 | Adhesion | ≥3B (Cross-cut test) | ASTM D3359 | Peeling | 4B | Pass | | | 4 | Color Consistency | ΔE≤1.0 | Spectrophotometer | Color variation | ΔE 0.8 | Pass | | | 5 | Thickness Tolerance | 18±0.2mm | Digital Caliper | Under thickness | 17.9mm | Pass | | | 6 | Moisture Content | 8-12% | Moisture Meter | High moisture | 10.5% | Pass | | | 7 | Formaldehyde Emission | E0 ≤0.5mg/L | EN717-1 | High emission | 0.3mg/L | Pass | | | 8 | Surface Hardness | ≥H | Pencil Hardness Test | Soft surface | 2H | Pass | | | 9 | Edge Quality | Clean, no tear-out | Visual Inspection | Chipping | Minor | Fail | Rework needed | | 10 | Warping | ≤3mm/m | Straight Edge | Concave warp | 2mm/m | Pass | | | 11 | Bubble Defects | None allowed | Visual Inspection | Micro bubbles | None | Pass | | | 12 | Scratch Resistance | No visible scratches | 0000 Steel Wool Test | Light scratches | Acceptable | Pass | | | 13 | UV Coating Thickness | 30-50μm | Coating Thickness Gauge| Thin coating | 35μm | Pass | | | 14 | Substrate Quality | No voids or patches | X-ray Scanning | Core gap | 1mm (max) | Pass | Within tolerance | | 15 | Chemical Resistance | No discoloration | Alcohol Test | Staining | None | Pass | | [Laboratory Test Data] | Physical Properties | Unit | Requirement | Test Result | |---------------------------|-------|-------------|-------------| | Density | kg/m³ | 550-750 | 680 | | Modulus of Rupture | MPa | ≥30 | 42 | | Elastic Modulus | MPa | ≥3500 | 4800 | | Screw Holding Capacity | N | ≥1100 | 1350 | [Conclusion] The batch generally meets quality standards except for edge chipping issues (Item 9) which require rework. All laboratory tests passed required parameters. [Signatures] Inspector: ___________________ QA Manager: _________________ Date: _______________________
Key features of this report:
- Comprehensive defect listing specific to UV prefinished plywood
- Quantitative lab test data with pass/fail criteria
- Both visual inspection and instrument measurement results
- Common industry standards referenced (ASTM, EN)
- Physical properties verification
- Clear conclusion with disposition instructions
