[Wardrobe Importer Customer Visit] Details to Pay Attention to when Inspecting Brand Production Workshops Part 3

  1. View production plan

To make customized home furnishings, these four major CNC equipment can meet production needs, namely CNC cutting machine+fully automatic edge banding machine+fully automatic side hole machine+laminating machine.

The cutting machine is used for automatic cutting, punching, grooving, and pushing. The fully automatic edge banding machine achieves linear edge banding, the side hole machine achieves side punching and grooving, and the laminating machine achieves adsorption in the processing process.

According to production capacity and the level of automation required, different custom home furnishing factories require different woodworking machinery. Generally speaking, there are three solutions:

â‘  Common panel furniture production line equipment: fully automatic CNC cutting machine+CNC side hole machine+fully automatic edge banding machine+vacuum laminating machine. This solution is currently the woodworking equipment used by most custom home furniture factories.

â‘¡ CNC cutting machine+six sided drill+fully automatic edge banding machine+laminating machine, this solution is the choice of medium-sized panel furniture manufacturers.

â‘¢ The Industry 4.0 unmanned production line system is equipped with a robotic arm and an automatic flipper to complete unmanned operations. This solution is truly intelligent production, and currently no enterprise can truly achieve full process unmanned production. The stronger the enterprise, the more complete the unmanned system.

  1. Check the level of mechanical equipment

In the selection of mechanical equipment, different levels of equipment also differ in quality control and efficiency.

(1) The CNC panel furniture cutting machine, combined with professional cutting software, can complete three processes: drilling vertical holes, slotting, and cutting materials.

There are currently several types of cutting machines: multi process CNC cutting machines can make both door frames and cabinet doors, but cannot achieve composite processes;

The straight cutting machine can not only perform cutting operations on the cabinet, but also process flat doors, carved and molded doors, as well as milling and cutting solid wood;

The heavy-duty cutting machine body is stable and has high processing accuracy, suitable for high-speed cutting of cabinets.

Intelligent cutting function with fully automatic electronic cutting saw, computer control, human-machine integration operation, precise cutting of required boards. For the cutting machine, it mainly depends on its simplicity of operation, edge burst rate, whether it can improve work efficiency and save labor costs;

(2) The edge banding machine determines whether the edge banding strip and the board can be seamlessly integrated, ensuring high and stable product quality and achieving homogeneous standards.

At present, there are EVA/PUR edge banding machines and laser edge banding machines for fully automatic edge banding. Most custom home manufacturers use EVA edge banding machines, and PUR edge banding machines are gradually becoming popular; Laser edge banding machines are expensive and are mostly used for imported sheet metal.

(3) Punching is the core part of customized wardrobes, and punching machines are also different.

Although CNC cutting machines can also achieve drilling, with the continuous updating and upgrading of CNC equipment for panel furniture, CNC six sided drills are increasingly attracting the attention and favor of panel furniture manufacturers. CNC six sided drills can solve the drilling process of six sides of the board and the slotting of the upper and lower sides at once. Not only is the operation simple, the speed is fast, and the accuracy is also high, Collaborating with CNC cutting machines or electronic panel saws in the previous stage can achieve high-yield production methods.

The most popular side hole machine currently is the infrared laser side hole machine, which does not require any software support. It has automatic infrared sensing and can quickly achieve blind tapping. It is a good helper for making panel furniture, overall wardrobes, and customized cabinets. The infrared laser side hole machine is divided into single head and double head, and the double head can be used to make popular invisible parts nowadays.

(4) Vacuum laminating machine, also known as vacuum suction molding machine, is mainly suitable for covering the surfaces of various materials such as cabinet door panels, wooden doors, sliding doors, soft packaging decorative leather, and covering PVC, wood veneer, decorative paper on all sides. It can apply various PVC films to various panel furniture such as furniture, cabinets, process doors, decorative wall skirts, and can be used for heat transfer printing film and single-sided wood veneer pasting after adding silicone panels.

(5) From the perspective of intelligent sorting and efficiency in the packaging process, the adoption of intelligent equipment and efficient sorting and packaging systems is currently a trend in the industry. The more manual labor there is, the easier it is to produce missing parts and incorrect packages.

Intelligent sorting and packaging can meet the needs of large-scale production, thereby shortening the delivery cycle of goods

Leave a Reply

Your email address will not be published. Required fields are marked *