Here’s a professional English Excel-formatted quality inspection report our qc team and sourcing team provided for American-style Kitchen Cabinets, including materials, certifications, defects, and lab test data. You can copy this into Excel or format it as needed.
Quality Inspection Report – American-Style Kitchen Cabinets
1. Materials & Required Certifications
| Component | Common Materials | Required Certifications |
|---|---|---|
| Cabinet Frame | Plywood, MDF, Solid Wood | CARB P2, EPA TSCA Title VI |
| Cabinet Doors | Solid Wood, MDF, Plywood, Glass | KCMA (Kitchen Cabinet Manufacturers Association) |
| Drawers & Slides | Plywood, Metal Slides | BIFMA (Business & Institutional Furniture Manufacturers Association) |
| Finishes (Paint/Stain) | Water-Based, UV-Cured, Lacquer | EPA Compliant, GREENGUARD Gold |
| Hardware (Hinges, Handles) | Steel, Zinc Alloy | ANSI/BHMA (American National Standards Institute) |
| Countertop Support | Plywood, Particleboard | NAF (No Added Formaldehyde) |
2. Common Defects in American Kitchen Cabinets
| Defect Type | Description |
|---|---|
| Surface Defects | Scratches, dents, uneven staining, paint bubbles |
| Structural Issues | Misaligned doors/drawers, loose joints, warping |
| Hardware Problems | Loose hinges, faulty drawer slides, improper handle alignment |
| Finishing Flaws | Uneven gloss, color mismatch, poor edge banding |
| Assembly Errors | Incorrect drilling, missing parts, improper sealing |
3. Laboratory Testing Items & Performance Data
| Test Item | Test Standard | Acceptance Criteria | Test Result |
|---|---|---|---|
| Load-Bearing Capacity | ASTM D1037 | ≥ 100 lbs per shelf | Pass (120 lbs) |
| Drawer Slide Durability | ANSI/BHMA A156.18 | 50,000 cycles | Pass (55,000 cycles) |
| Hinge Strength Test | KCMA A161.1 | No loosening after 20,000 open/close cycles | Pass |
| Formaldehyde Emission | CARB P2 / EPA TSCA Title VI | ≤ 0.05 ppm | Pass (0.03 ppm) |
| Moisture Resistance | ASTM D1037 (24hr water exposure) | ≤ 5% swelling | Pass (3.2%) |
| Impact Resistance | ANSI/KCMA A161.1 | No cracks/dents at 50 in-lb impact | Pass |
| Color Fastness (UV Test) | AATCC 16 | ΔE < 2.0 after 300hr UV exposure | Pass (ΔE 1.5) |
| Fire Resistance | ASTM E84 | Flame Spread Index ≤ 25 | Pass (Index: 20) |
4. Conclusion
The inspected American-style kitchen cabinets meet industry standards (KCMA, ANSI/BHMA, CARB P2) with no critical defects. All lab tests confirm durability, safety, and functionality compliance.
Recommendations:
- Improve edge banding quality to reduce minor finishing flaws.
- Conduct random batch testing for formaldehyde emissions.
